
Your want people to understand the concept.īut more importantly, you want people to embrace the idea and understand its value by feeling how the improvements implemented through 5S have made their work noticeably easier and more efficient. When launching 5S in your organization for the first time, you are just spreading the idea of 5S.
#Big business launch kit 2016 full#
If you try and tackle a full manufacturing plant or a full warehouse, it’s gonna be too much for the team to look after. It is tempting to look at pictures of Japanese factories – spotless, well-organized workspaces that run like well-oiled machines – and think: That’s what we want to build. We want to share with you two rules to keep in mind when launching 5S Rule #1: Start small, scale later

Maybe you have already launched a small 5S campaign at your previous company. You don’t want to waste precious on an initiative that doesn’t work out. Management comes up with these fancy ideas they’ve read about in business magazines, then they want us to make all those changes … but it never works out ” It’s like: “I’ve seen this in a Dilbert cartoon. The team is frustrated and disillusioned after a failed 5S campaign. That is really unfortunate, because not only did those businesses spend a lot of effort on reviewing and redesigning their workflows and organization, labeling equipment, creating organizational plans …. People stop following the organizational system that was built as part of 5S. On the floor you can find boxes that don’t belong there. They fall back into their previous way of working

They understand the benefits that 5S can bring to their operation.īut then, after a few months, the drive starts to die off. These manufacturers start a 5S campaign with great enthusiasm. They fail to deliver on the “5th S”: SUSTAIN Many times, companies who start 5S in their assembly don’t get beyond 4SĪt the maximum.
